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Skills Assessment Report

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Skill Assessment - Bulk Manifold Bank and Reseve Systems Changeover

Step Pass Unsatisfactory
Preparation
Locates the zone valve before starting the changeover process.
Identifies the main supply line and the main supply manometer, then verifies the service pressure.
Verifies the gas cylinders and their contents, confirming whether a tank exchange is required.
Examines the connecting piping for defects or corrosion.
Checks that the main line pressure alarm is operational.
Examines manometers on the primary (in-use) and reserve gas banks to verify adequate supply pressure before changeover.
Identifies the manual or automatic switch-over mechanism.
Changeover Process
Transition service from the low-pressure bank to the full reserve bank, ensuring uninterrupted gas supply.
Disconnects cylinders to be replaced.
Removes cylinder cap and wrapping, briefly opens the valve ('cracks' the tank) to remove any debris from the tank inlet.
Connects full cylinders to the pipe connectors, ensuring no cross-threading occurs while tightening. Avoid overtightening.
Opens valves on all cylinders and checks for leaks.
Confirms that adequate service pressure is maintained.
Post-Intervention
Seals the used cylinders with caps.
Labels cylinders to indicate their status: 'Full' for unused cylinders, 'Empty' for depleted cylinders, and 'In-Use' for cylinders currently connected to the system or actively supplying gas.
Disposes of any waste materials, including protective tank wrappings.

Summary Performance Evaluation

Evaluator

Student Signature

Evaluator Signature